How to Make a Custom Yeti or Ozark Stainless Steel Mug for Cheap! Acid etching was first used in the middle-ages by gol… Put on rubber gloves and goggles. hbspt.cta._relativeUrls=true;hbspt.cta.load(2850429, '1753a1d8-3a89-4c82-9735-bae018e67f20', {}); An update regarding Switzer’s production status at this stage of the COVID-19 pandemic. With the chemical etching process, the metal is etched evenly without any structural deformations from the hard tooling used in stamping and punching. Please contact us to learn more about our full stainless steel etching capabilities. The part surface remains smooth while part features are etched with high precision and low tolerances. When it comes to the techniques for etching stainless steel, there are a number of options available. Choose the wrong material, and your application is subject to an unpredictable, potentially short life. try and will give you best result. The smooth clean surface is an important feature for automotive speaker grills, interior inlays, and medical instruments that must be sanitized without the threat of material breakdown. In electrolytic etching, a metal piece is connected to a positive and negative pole of a direct electric current source. Tape negative end to the battery negative post and wrap around q-tip. Apply in intermittent, short spurts. The well you can cut out the pattern, the well it will be etched. All Rights Reserved. Stainless steel is widely used in the modern industry due to its anti-corrosion properties and attractive appearance. Stainless steel mugs and tumblers are increasing in popularity, and there’s a reason. Choose the type of steel you want to etch. It is comprised of 18% chromium and 8% nickel. Which type of steel you etch will determine the best acid or chemical to use to etch it with. Choose the type of steel you want to etch. The literature for etchants is extensive, and we recommend that you try a variety of etchants in order to establish an individual stock of solutions that are suited to the particular materials regularly prepared in your … Laser etching, also called laser engraving or laser marking, is used to create a visible mark on the surface of many substrates, including metal, plastic, stone and glass. The best way to get a feel for how broad a range laser marking stainless has is to look at some specific applications. This precise, repeatable and scalable technique gives us the means to create the tight-tolerance metal parts—as thin as .001 in.—that our customers’ applications require. Laser annealing chemically modifies the steel located under the chromium oxide layer. The first step in chemical etching is to laminate a sheet of metal, or the substrate, with a layer of light-sensitive resist. The two most common types used in chemical etching stainless steel are Austenitic and Martensitic. Engraving on metal can be very beautiful, but there are many reasons that you may want to remove it. Unmasked areas of the sheet are removed by the etchant, and the masked areas stay protected, creating a part. Austenitic or 300 series stainless steels typically have higher chrome as well as a significant amount of nickel (e.g. For stainless steel etching use solid ferric chloride chemical 1 kg. The photoresist is removed from the finished part, or sheet of parts. Chromium when exposed to oxygen creates a surface oxide that makes it stronger and corrosion-resistant. Carefully attach the black one to the negative terminal and red one to the positive terminal. But typically, the main goal of chemical etching is to produce a part, with or without marking. Though this was not really up for decision: Apart from several different aperture logos, one of our motifs was a cake (not a lie). What differentiates stainless steel from other types of steel? For such a need, only one technology leaves a permanent mark directly on stainless steel. Here are some of the more common methods. For many projects, stainless steel is the correct answer. Since there isn't a heat point of contact like laser cutting, the parts' metal properties remain unchanged and free from thermal deformations. Prepare the metal surface. What Are the Applications of Stainless Steel Etching? Stainless Steel Weld Etch is a general-purpose stainless steel etchant formulated by our metallurgist, which is designed to macro-etch all common grades used in the welding industry. 3 Ways Chemical Etching Improves Your Metal Parts. This technology is laser annealing. Laser etching, also called laser engraving or laser marking, is used to create a visible mark on the surface of many substrates, including metal, plastic, stone and glass. That’s why chemical etching is at the core of Switzer’s business. 801 Gerber St. Ligonier, IN Cage Code 1LJ13. We work with many types of stainless steel and are not limited to the above two grades. It marks any Flat or Round Metal Surface down to 1/16" Diameter and any Metal … Acquire Materials. I’ll go over what you need, what the steps are, and a few tips I came up with after a bit of practice. You can etch stainless steel, mild steel, or high-carbon steel. Use just spray paint to make a custom tumbler for anyone. Engraving Stainless Steel. Parts are etched simultaneously and there is no additional cost for the number of slots, holes, sharp edges, or other apertures. Mix up tablespoon of salt and about a 1/2 cup vinegar. © 2021 Advanced Metal Etching. In just a matter of days, you can produce rapid prototypes at a cost-effective rate and easily scale to production once your design is locked in. Etching of stainless steels Etching stainless steels requires some experience and patience. First we needed to decide what we wanted to etch onto the cups. Etching stainless steels can be somewhat difficult due to the anti-corrosive nature of stainless steel. To apply the acid and the current, you’ll construct an etching tool from a Q-tip. Spray Painting a Stainless Steel Mug Using spray paint and spray glitter to make an ombre glitter tumbler. Typically, though, the goal is to create a legible or aesthetic mark on a product. In addition to being low-maintenance, 100% recyclable and aesthetically appealing, stainless steel is resistant to corrosion and ductile. The popularity of stainless steel makes it a desirable metal for use in fabrication because it easy to manufacture and has favorable properties for many industrial products. Excellent resistance to high temperatures. Once the photoresist is exposed to UV light and a positive image of the product is produced, the masked sheet is exposed to an etching solution. mix 1 liter of water and should do the process only after two hours after mixing and use hydrofluoric acid 100 ml. Place the heat transfer paper face down on the steel, and iron it for two to three minutes. Etching stainless steels can be somewhat difficult due to the anti-corrosive nature of stainless steel. Tolerances of ±.0005 can be achieved in many applications. The engraving may be damaged or contain another person's initials, name or accomplishment. Stainless steel etched components are very easy to manufacture with the chemical etching process. While higher in initial costs, this material delivers long-term value to the applications it serves. Take an exacto knife and cut out the pattern you want to etch on the steel. You may have made a mistake when engraving or … To do so, the surface is heated until it melts temporarily. You can etch stainless steel, mild steel, or high-carbon steel. Stainless steel etching is the process of using corrosive chemicals to etch complex shapes from sheets of stainless steel metal. Laser marking stainless steel has the ability to produce a wide range of looks and is used in many applications across diverse industries. Peter CYO - Malaysia Stainless steel etching is a highly accurate process that produces parts with a high level of complexity with no mechanical stress placed on the material. Using an Electro- Chemical principle, the New ETCH-O-MATIC can Etch as Deep as .003" of an Inch in Less than 30 Seconds or Mark the Hardest Tool Steel and Carbides almost Instantly. Of these techniques for etching stainless steel, chemical etching offers greater capability for manufacturing and stands out as the optimal choice. If etching a metal plate, file off any sharp edges. All one has to do is figure-out how to remove the surface coat of the stainless steel, be it with concentrated acid, or sand it off. Apply at room temperature with a cotton swab or immerse the part in the solution. In the picture you can see the different things I tried to engrave stainless … 304 is the most common type. Moreover, cold rolling stainless steel further increases strength and gives it a smooth shiny surface. Choose the right material, and your application has a much higher probability of success. The process we refer to as acid etching is a well-known, ancient and reliable industrial process that uses various commonly available mordant acids and chemical compounds to impart a physical or an aesthetic improvement to the surface of stainless steel. Alcohol or a chlorine … Here are the benefits of metal etching stainless steel compared to other types of metal fabrication processes: Stainless steel is a very versatile metal because of its strength, formability, corrosion-resistance, and smooth tarnish-free surface. Austenitic or 300 series stainless steels typically have higher chrome as well as a significant amount of nickel (e.g. Stainless steel is popular in many types of industrial components for a variety of reasons. The industries listed below choose stainless for these unmatched qualities. Since I happened to have a couple of stainless steel cups lying around an idea was born to combine these three. Electrolytic etching has the same goal as laser etching: to create an aesthetic mark on an object. Be Mindful of Biological Traps created by Laser Engraving on Stainless Steel. However, this type of etching can only be done on metal. Because the chemical composition of stainless steel is resistant to corrosion, the acid used in the etching process will not affect the metal's properties. IMPORTANT INFO + LINKS In today's Craft-O-Ween episode I'm showing you how to etch a stainless steel tumbler with your Cricut! Machine parts, cutlery, and kitchen appliances are just some of the evident examples. Meanwhile in chemical and food processing, plants rely on this material to resist corrosion. Remove any burrs on the edges of the steel. Dip the q-tip in vinegar mix and start etching! Unlike… Carefully peel the transfer paper backing from the steel, leaving the design on the metal. 304 stainless steel - 18% chrome, 8% nickel) which makes them harder to etch. Subscribe to our newsletter to stay informed on industry information. Apply a thin coat of etching primer to the stainless steel. In the automotive industry, stainless steel is used to fuel the development of durable parts that help vehicles run at their optimal performance. When it comes to speed, you can't find another process that is quicker for producing a large volume of parts. If you’re using ferric acid, dilute it with distilled water until you have pretty close to a 50/50 … Thanks to the flexibility of the process, you can design and manufacture highly precise parts with intricate elements like sharp edges and round holes. By the way, I called this “salt water etching in stainless steel” because that’s what I’ve been doing it on. When the current flows, ions penetrate through the material surface to selectively etch the intended areas. Depending on the substrate and energy involved, the modification to the material can vary. Likewise, parts such as shims and gaskets must withstand heat, force, and friction for safety standards. Mordant is the French word for “bitting.” and refers to the actual liquids used to etch the metal when applied to the surface. Austenitic -  (300 series) This series is the most common and makes up about 70% of commercially produced stainless steel. See our Privacy Policy. … Medical devices are … The integrity of every design is impacted by material selection. Each has different properties depending on the type and amount of additional metal elements added. Consider this to be the beginner of all beginner’s guide on how to do salt water etching on metal. Now connect the alligator clips with the 9V battery. Contact us to see how our capabilities can enhance your stainless steel components. Want to learn more about the benefits chemical etching can bring to your project? Pour water into a large, flat glass tub … Which type of steel you etch will determine the best acid or chemical to use to etch it with. before 5 minutes of the process. Stainless steel etched components are very easy to manufacture with the chemical etching process. The cotton head of the Q-tip will hold the vinegar solution, and a wire running from a battery will transfer the current to the vinegar-soaked cotton. File away any burrs on the side of the steel you plan to etch with acid. Stainless Steel For stainless steels stick with the following mixture. Stainless steel electronic components are stronger and lower in cost than copper and its alloys. Like laser etching and electrolytic etching, chemical etching can also produce controlled-depth marking. The metal alloy must have at least 10.5% chromium. Tape your positive end to the battery and the cup. It works very well with 300 series and other stainless steel grades (see list of examples here), showing the weld nugget clearly for the penetration depth analysis. The photo etching process is a flexible option for precision etched stainless steel components because it can etch different tempers and hardness. 200g ferric chloride (FeCl3) + 300mL nitric acid (HNO3) + 100mL water (H20) With your kettle acquired, it's now time to obtain the things you'll need to etch it. These bad boys, manufactured by companies such as YETI, RTIC, and Silverback are said to be indestructible and can keep your tasty beverages colder and hotter longer than any other tumbler on the market. Elcon has a special etching process that can create very sharp cutting surfaces from stainless steel. It’s characteristics like these that have made stainless steel a staple across various industries. We etch up to 0.025” thick sheets that range up to 22x12 inches. A few seconds after etching, the surface of the etched area will oxidize again and will be the same as the rest of the brew kettle, thereby protecting it. Step 5 you will get better etching. Other complex electrochemical effects can take place based on the level of voltage used, as well as the concentration of the electrolyte. Get a free copy of our ebook, 3 Ways Chemical Etching Improves Your Metal Parts. How to Laser Engrave a Stainless Steel Tumbler Mug. The aerospace and automotive industries like the strength and corrosion-resistance of stainless steel for engine parts such as fuel cell plates, because they come in contact with liquids and gases and will not experience a material breakdown. Below are some of the most common stainless steel parts that we etch. Do not apply in a long, steady stream as this generally leads to sagging in the final finish. once this is done, ferric chloride can do the rest of the etching job. Dilution. Different Techniques for Etching Stainless Steel Laser Etching. Electrochemical marking and etching are especially effective on stainless steel surfaces. Photo etching is the only process that can guarantee the absence of burrs in the finished part. Whether used to supplement the chemical etching process or as standalone operations, stamping, punching, forming and part assembly all fall under our umbrella of metal fabrication services. 304 stainless steel - 18% chrome, 8% nickel) which makes them harder to etch. The process involves the use of a … Martensitic - (400 series) This type of stainless has a higher carbon content than the 300 series, and it is added to increase strength. Because the chemical composition of stainless steel is resistant to corrosion, the acid used in the etching process will not affect the metal's properties. because I have a signage company it is very useful. The process of stainless steel is quite simple. The process involves the use of a high-heat laser to modify the surface of the substrate. This oxidized layer is what protects them from rust and corrosion. Do NOT follow this link or you will be banned from the site! This method is not limited to kettles or volume markings. 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